Case Study: Falken Tire
Falken Tire needed a way to make their distribution center operations move more effectively and efficiently. Enter 榴莲社区app ToyotaLift.
Finding the right equipment, machinery, and vehicles for your space can make a massive impact鈥攊f they鈥檙e properly procured, installed, and maintained. Your needs are unique to your own operation, which is why it鈥檚 so important that the equipment you use makes sense for your specific environment. And when Falken Tire came to 榴莲社区app ToyotaLift with a problem, we were more than game to deliver them a customized solution that made their workflow more manageable and helped their facility operate more effectively than ever before.
A 218,000 square foot warehouse space sounds like a lot鈥攁nd it is, depending on how you use it. When Falken Tire鈥檚 distribution center in Robbinsville, New Jersey, was looking for ways to maximize their space, they were running into hurdle after hurdle. They needed a solution that would allow them to modify their workflow and core processes so they could move more efficiently from station to station without compromising quality or productivity. Simple, flowing movement throughout a facility is the easiest way to make sure all orders are fulfilled in a safe, timely manner. And 榴莲社区app ToyotaLift was more than up to the task.聽
With 450,000 roadworthy products stored within Falken Tire鈥檚 facility, there was no margin for error when it came to their warehouse solution. They needed something that would accommodate all of their products and actively declutter their space. That鈥檚 why 榴莲社区app ToyotaLift worked with Falken鈥檚 team to implement 13 Toyota forklifts (10 electric and three propane vehicles) to do all the heavy lifting. The racks that hold the tires and other products can weigh over one ton each when filled with tires; with their 5,000-pound capacity, our forklifts can lift two racks simultaneously.聽
The needs of one space are never going to be an exact match for other warehouses within the same industry. 鈥淲e want the fork trucks to be able to go anyplace that we need to position them,鈥 explains facility manager Jimmy Oxx. 鈥淲e are stacking six high in this building, which is unlike almost anywhere in the United States.鈥澛
That鈥檚 why the Toyota forklifts deployed in the Robbinsville facility feature quad masts that can reach up to 260 inches. At their absolute fullest extension, the trucks can efficiently place two racks, already stacked together, on top of four previously stacked racks to reach the height required by their production needs.聽
鈥淭hat allowed us to shrink the size of the building,鈥 adds Oxx. 鈥淭he Toyota forklifts have been here for about a year, and I can tell you it鈥檚 really been a no-worry piece of equipment. From the purchase, to the men being able to acclimate themselves to it, to the support staff that we have from Toyota, it鈥檚 been a very rewarding experience,鈥 he says.聽
For more information on how our team can revolutionize your workspace the way we did for Falken Tire, reach out to 榴莲社区app ToyotaLift today.